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23 December 2021

Operations Management

Operations management refers to running the day-to-day operations of a given business. It can differ dramatically depending on the type of business being run and the operations undertaken. Such management can also be performed by in-house employees or can be outsourced, depending on the circumstances.

Generally, the most complex types of operations management exist in the manufacturing industry. When goods are manufactured, a lot of different steps go into the operation of the plant or company doing the manufacturing. For example, parts must be ordered and purchased and delivered to employees; employees must be hired, trained and supervised; and goods must be packaged and shipped or distributed to resellers or end users.


Within manufacturing, operations management involves taking care of all of these individual steps. The manager of operations may also take measures to institute cost control procedures or to improve system efficiency using systems analysis. Techniques such as total quality management, which involve focusing on ensuring quality at each step of the production process, are used in order to successfully manage such large and complex processes.

In other environments, operations management takes on a very different meaning. In a law office, for example, management may primarily relate to hiring and overseeing support personnel for attorneys. An office manager may be hired to ensure that paralegals, legal secretaries and clerks and other support staff are available. Other duties of an operations manager may include ordering office supplies and/or contracting with telephone service providers, Internet service providers, technicians for copy machines and other personnel and services necessary to keep an office running smoothly.


In still other cases, this process may be contracted out. For example, many surgeons run their own medical practices. These doctors may be busy caring for patients and unable or uninterested in dealing with the logistics of managing an office and hiring support staff. Yet, they may not want to hire an operations manager since the management role within the office is not extensive enough to employ a full-time operations manager.

Consulting services allow professionals to outsource operations management. Some services, referred to as turnkey services, will provide integrated operations management. This means the consulting group will take care of all logistical aspects of running the business, leaving the surgeon or other professional to work with clients and perform his professional role without worrying about the technical details of making the business run well.

 Skills Required for Operations Manager

There are strong parallels between the skills required for effective operations management and those needed in both logistics and supply chain management. Excellent organizational ability is crucial in successfully enhancing efficiency and driving productivity as an operations manager.

One must be able to understand the series of processes within a company to get them to flow seamlessly, and in this sense the role is directly related to supply chain management. Meanwhile, the coordination involved in setting up these processes in practice represents logistics; the combination of understanding and coordinating the work of a company are central to becoming a successful operations manager.  

Operations managers are involved in coordinating and developing new processes while reevaluating current structures. Organization and productivity are two key drivers of being an operations manager, and the work often requires versatility and innovation.

An MBA in operations management can give someone a global perspective on industry trends and an awareness of any financial regulations and political uncertainties that can affect an organization. It also gives someone a solid grasp of the inherent complexities and the tools needed to respond well to change.

 Key Elements of Operations Management

Operations management is the business function that responsible to planning, organizing, coordinating and controlling the resources needed to produce a company’s products and services. The operations function can be connected to other functional operations within organization such as marketing, finance, human resource and etc. so it can be described that all functional areas undertake operations activities because they all produce the services and goods. The operations manager is the person who supervised the production, make decision on operations processes and regarding to connecting into other functional areas. Thus, today every company realized that operations management is important and also agreed that is the main core function to organize their organization. The key elements of Operations Management are;

  • Product selection and design: The right kind of products and good designs of the products are crucial for the success of an organization.   A wrong selection of the product and/or poor design of the products can render the company’s operation ineffective and non-competitive.   Products/services, therefore, must be chosen after detailed evaluation of the product/services alternatives in conformity with the organization’s objectives.   Techniques like value engineering may be employed in creating alternate designs, which are free from unnecessary features and meet the intended functions at the lowest cost.
  • Process selection and planning: Selection of the optimal “conversion system” is as important as choice of products/services and their design.   Process selection decisions include decisions concerning choice of technology, equipment, machines, material handling systems, mechanization and automation.   Process planning involves detailing of processes if resource conversion required and their sequence.
  • Facilities (Plant) location: Plant location decisions are strategic decisions and once plant is set up at a location, it is comparatively immobile and can be shifted later only at a considerable cost and interruption of production. Although problem of location choice does not fall within preview the production function and it occurs infrequently, yet it is of crucial importance because of its major effect on the performance of every department including production. Therefore, it is important to choose the right location, which will minimize total “delivered customer” cost (Production and distribution cost). Locational decisions involve evaluation of locational alternatives against multiplicity of relevant factors considering their relative importance to the organization and selecting those, which are operationally advantageous to the organization.

  • Facilities (Plant) layout and materials handling: Plant layout is concerned with relative location of one department (Work center) with another in order to facilitate material flow and processing of a product in the most efficient manner through the shortest possible time.   A good layout reduces material handling cost, eliminates delays and congestion, improves co-ordination, provide good housekeeping etc. while a poor layout results in congestion, waste, frustration, inefficiency and loss of profit.
  • Capacity Planning: Capacity planning concerns determination and acquisition of productive resource to ensure that their availability matches the demand. Capacity decisions have a direct influence on performance of production system in respect of both resource productivity and customer service (i.e. delivery performance).   Excess capacity results in low resource productivity while inadequate capacity leads to poor customer service.   Capacity planning decisions can be short-term decisions. Long-term capacity planning decisions concern expansion/contraction of major facilities required in the conversion process, economics of multiple shift operation, development of vendors for major components etc. Short-term capacity planning decisions concern issues like overtime working, sub-contracting, shift adjustments etc. Break-even analysis is a valuable tool for capacity planning.
  • Production Planning and Control (PPC): Production planning is the system for specifying the production procedure to obtain the desired output in a given time at optimum cost in conformance with specified standard of quality, and control is essential to ensure that manufacturing takes place in the manner stated in the plan.
  • Inventory control: Inventory control deals with determination of optimal inventory levels of raw materials, components, parts, tools; finished goods, spares and supplies to ensure their availability with minimum capital lock up.   Material requirement planning (MRP) and just in time (JIT) are the latest techniques that can help the firm to reduce inventory.
  • Quality assurance and control: Quality is an important aspect of production system and it must ensure that services and products produced by the company conform to the declared quality standards at the minimum cost. A total quality assurance system includes such aspects as setting standards of quality, inspection of purchased and sub-contracted parts, control of quality during manufacture and inspection of finished product including performance testing etc.
  • Work-study and job design: Work-study, also called time and motion study, is concerned with improvement of productivity in the existing jobs and the maximization of productivity in the design of new jobs.   Two principal component of work-study are: Method study and Work measurement.
  • Maintenance and replacement: Maintenance and replacement involve selection of optimal maintenance (preventive and/or breakdown) policy to ensure higher equipment availability at minimum maintenance and repair cost. Preventive maintenance, which includes preventive inspection, planned lubrication, periodic cleaning and upkeep, planned replacement of parts, condition monitoring of the equipment and machines, etc.   is most appropriate for critical machines.
  • Cost reduction and cost control: Effective production management must ensure minimum cost of production and in this context cost reduction and cost control acquires significant importance.   There are large number of tools and techniques available that can help to make a heavy dent on the production cost.

 Some Systems of OM

Modern operations management revolves around four theories: business process redesign (BPR), reconfigurable manufacturing systems, Six Sigma, and lean manufacturing. BPR is focused on analyzing and designing workflow and business processes within a company. The goal of BPR is to help companies dramatically restructure the organization by designing the business process from the ground up. Reconfigurable manufacturing systems are designed to incorporate accelerated change in structure, hardware, and software components.

This allows systems to adjust rapidly to the capacity to which they can continue production and how efficiently they function in response to market or intrinsic system changes. Six Sigma is an approach that focuses on quality. The word "six" references the control limits, which are placed at six standard deviations from the normal distribution mean. Tools used within the Six Sigma process include trending charts, potential defect calculations, and other ratios. Lean manufacturing is a systematic elimination of waste within the manufacturing process. This theory sees resource use for any reason other than value creation for customers as wasteful and seeks to eliminate wasteful resource expenditures as much as possible.

 Example of Operations Management

Operations management is prevalent in the healthcare sector. The current healthcare system overuses expensive, technological, and emergency-based treatment. High costs from care often remain uncompensated due to uninsured patients. A prevalence of services in expensive settings creates a burden on taxpayers, health insurance holders, and healthcare institutions themselves.

 

References

https://www.mbaknol.com/operations-management/operations-management-and-its-objectives/

https://www.topmba.com/mba-programs/what-operations-management

https://www.wise-geek.com/what-is-operations-management.htm

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